Hexagonal Pattern Phenolic Birch Plywood

Durable, anti-slip birch plywood with a hexagonal pattern overlay – perfect for van conversions, marine, construction, and modern design projects!

Elevate your builds with Hex-Ply, a premium 100% birch plywood featuring a hexagonal pattern overlay that combines rugged durability with a modern aesthetic. Coated with a 220/120 g/m² phenolic film, this plywood resists abrasion, moisture, and chemicals, making it ideal for event management builds, van life conversions, marine applications, and construction. The hexagonal pattern enhances anti-slip properties (R10, DIN 51130), ensuring safety in high-traffic or wet environments, while the smooth, phenolic resin-impregnated reverse side adds durability.

Built with exterior-grade waterproof glue, Hex-Ply thrives in demanding conditions, from camper van floors to concrete formwork. Available in 12mm (9-ply) and 18mm (13-ply) thickness, in stock sizes, up to 24" x 48".

Or order custom-cut panels online here or via support@makerstock.com. With $12 flat-rate shipping per 50lb box, it’s the cost-effective choice for makers, van lifers, builders, and businesses. 

Why Buy from MakerStock?

• Premium Quality: High-strength birch core with a 220/120 g/m² phenolic film ensures resistance to wear, moisture, and chemicals.

• Large Stock Selection: Choose from 12 or 18mm thicknesses, available in sizes from 8" x 12" to 24" x 48".

• Custom Processing: Order cut-to-size panels online or via support@makerstock.com (2-4 business day lead time).

• Affordable and Fast Shipping: $12 flat-rate shipping per 50lb box across the continental US from our two warehouses in PA and UT.

• Knowledgeable and Reliable Customer Support: Email support@makerstock.com, call, or LiveChat for assistance with material selection or questions.

• No Minimum Order Requirements: Whether you need one item or a hundred, for yourself, a business, or a school, we're your one-stop shop.

Perfect For

• Van Life Conversions: Create camper or sprinter van flooring, wall coverings, cabinetry, fold-down tables, or storage compartments with anti-slip, waterproof surfaces ideal for nomadic living, resisting spills and vibrations.

• Marine Applications: Build boat decking, interior furniture components with waterproof, anti-slip properties.

• Construction: Fabricate reusable concrete forms, scaffolding, or structural supports for heavy-duty projects.

• Furniture & Design: Craft modern tables, shelves, or accent walls with a unique industrial hexagonal pattern.

• Outdoor Installations: Build recreational or playground structures with weather-resistant properties.

• Commercial and Vehicle Flooring: WIth its high wear resistance consider truck box interiors, ramps, shed floors, horse boxes, animal trailers or stage flooring.

Project Inspiration

• Van Lifers: Laser-cut hexagonal-patterned cabinet doors for camper vans, engraved with custom designs for a stylish and durable interior that resists spills and wear.

• Outdoor Enthusiasts: CNC-mill camper van storage bins with the hexagonal pattern for weather-resistant organization in overland adventures.

• Designers: Create laser-cut hexagonal wall panels, tables, or shelves for office or retail spaces, highlighting the decorative overlay. For musicians and trade show professional, design and build your own road cases for equipment and sampling. 

• Event Planners: Build portable stage flooring and cargo cases for outdoor events or festivals, using Hex-Ply's anti-slip and durable surface for safety and longevity.

• Wood and Work Shops: Build table saw extensions or outfeed tables. Update your space with a new workbench too.

Explore Related Products

• Phenolic Baltic Birch Plywood: Birch plywood with phenolic film overlays for exterior or interior applications.

• Baltic Birch Plywood: High-quality birch plywood without film overlay for indoor, exposed-edge designs.

Specifications

• Material: 100% birch plywood core.

• Overlay: Hard-wearing phenolic film with hexagonal pattern (220 g/m²); reverse side smooth with phenolic resin-impregnated film (120 g/m²).

• Grade: I Grade: I Grade Hex-Ply is a very nice, mid-grade plywood, with the following allowances to the surface material:
  • Glued laminate residues or other color dust pressed on the surface permitted < 10% of surface area
  • Minor imprints, rough spots, scratches, ridges or bumps, variations in color tone (or strips/spots of color) or gloss

• Thickness Options:

  • 12mm (9-ply, ±0.5mm)

  • 18mm (13-ply, ±0.5mm)

• Density: ~650 kg/m³ (~0.023 lb/in³).

• Finish: Face: anti-slip (R10, DIN 51130). Reverse: glossy and smooth.

• Tolerances: Cut tolerance of +/-0.188" for all panel dimensions (in inches).

• Glue Type: Exterior-grade, waterproof (meets BS 1203/H4, DIN 68705/BFU 100).

• Custom Sizes: Order via custom listings or email support@makerstock.com.

Pro Tip

Score the surface or apply masking tape before cutting to avoid chipping. For drilling, use carbide bits and place sacrificial material beneath to prevent blowout. Seal all exposed edges with a waterproof sealant to enhance durability, especially for van life or marine use. Clean with a non-abrasive cleaner to maintain the glossy finish.

FAQs

• Why is Hex-Ply ideal for van life conversions? Its anti-slip hexagonal pattern (R10, DIN 51130) and 220/120 g/m² phenolic film provide a waterproof, durable surface for camper van flooring, cabinetry, or storage, resisting spills, wear, and vibrations during travel. Seal edges for added protection.

• Is the 220 g/m² film suitable for heavy-duty van life use? Yes, the 220/120 g/m² phenolic film offers excellent resistance to moisture, scratches, and wear, perfect for camper van interiors under moderate to high use, such as flooring or fold-down tables.

• Can Hex-Ply be used for flooring in high-traffic areas? Yes, its R10 anti-slip rating and weather-resistant film make it ideal for truck interiors, stage flooring, or van floors, ensuring safety and durability under heavy use.

• How do I maintain the hexagonal surface? Clean with a non-abrasive cleaner and soft cloth to preserve the glossy finish. Avoid harsh chemicals. Touch up minor scratches with acrylic paint pens for a seamless look.

• How is Hex-Ply made? These plywood sheets are overlaid with phenolic resin impregnated film. During the coating process the hexagonal pattern is hot-pressed onto the sheet surface.